Guangdong Province, Shui City, Hutao Industrial Park

After getting up today, many masters received messages from their superiors.

It is required to gather in the first conference room of the industrial park on time at nine o'clock to focus on explaining product information and processes.

When a product is produced, the information can be divided into two parts. One is the process part and the other is the process part.

What is technology? Technology is the material composition of a product.

The process is the order in which these objects are rationally combined.

How to produce qualified products? You need to have a clear understanding of the process of each process.

The core is to tell the masters what constitutes a qualified product.

As for the manufacturing process, because each master has different skills and production habits, there will be certain differences. There is no way to unify these differences.

However, what is a qualified product can be understood uniformly.

To sum up, I will tell you clearly what kind of product I want. As for the production process, I will not limit you.

Moreover, I have also summarized the elements of the production process to share with you. As for whether to adopt them or not, it is up to the masters to decide on their own and it is not mandatory.

Sometimes, the differences caused by manufacturing habits can be huge.

It is not easy to unify.

nine o'clock in the morning

The first conference room, which can accommodate 500 people, has more than 200 people seated.

Among these more than 200 people, there are not only colleagues from the order receiving department, order dismantling department, planning department, process department, but also production department.

In particular, the masters in each process, whether they are big or small or apprentices, are all present.

The podium is in the first row, and there is a huge projection screen right in front of the venue.

Wei Zhijie sat in the center of the first row. When the time came, he picked up the mouse and performed a round of operations to open a ppt.

The ppt theme is: Detailed explanation of the products of Cangjiang City Shanshui Linxi Project.

Open the first page of the ppt, which contains information about the Shanshui Linxi project.

The above clarifies the nature of the project, project time, project location, first phase delivery time, and delivery quantity.

Wei Zhijie's clear voice spread throughout the venue through the microphone, allowing the new colleagues to have a deeper understanding of the project.

The content of the ppt was very detailed. Wei Zhijie spent ten minutes explaining the ins and outs of the project to everyone in the venue.

After introducing the project information.

Wei Zhijie began to explain the product.

"First of all, before I explain the products, I want to tell you something. For the first phase of Shanshui Linxi, our company won the bid for a total of 20,000 units."

"Among them, there are 10,000 large-sized apartments, 9,000 medium-sized apartments, and 1,000 small-sized apartments."

“The products cover 9 major spaces and 18 categories, namely:

Entry space: entry cabinet, shoe cabinet, entrance cabinet,

Kitchen space: cupboards,

Restaurant space: sideboard, wine cabinet,

Living room space: TV cabinet, coffee table cabinet,

Study space: bookcases, desks, tatami, bay window cabinets.

Bedroom space: wardrobe, chest of drawers, dressing table,

Bathroom space: bathroom cabinet

Balcony space: balcony cabinet,

Storage space: lockers.”

"Because of the huge quantity involved, major adjustments have been made to the product structure this time."

"Everyone here has worked for a lot of time in major brands. As we all know, all major brands use standard cabinets as the core for design, production and installation."

"Although this approach is convenient for design, production and installation, it causes a huge waste of panels."

"I take this TV cabinet as an example. The top cabinet, which was originally composed of three standard cabinets, is integrated into a modular cabinet. Then, this modular cabinet can save two side panels."

"For projects that often cost tens of thousands of units, there is a lot of cost savings. Of course, this structure will also have quite a few drawbacks."

"In the original method of standard cabinets, during production, the side panels only need to be drilled with holes on one side. After being made into a modular cabinet, there is a possibility that holes will be drilled on both sides."

"This means that the same board needs to be punched on both sides, which increases the workload for the master who arranges holes."

When Wei Zhijie said this, there was indeed a commotion in the team of masters who were platooning.

But it soon subsided.

Everyone here is a master craftsman, and they quickly discovered a core. Because the project order is in batches, although some parts are drilled on both sides.

But in fact, the equipment does not need to be debugged, especially the manual six-row drill. As long as the parameters are debugged, the panels can be placed and processed continuously.

Then, the first device is used to punch the front, and then the second device is placed to punch the back. In this way, the efficiency will not be bad, and the proportion of boards with double-sided holes will not be very high.

Wei Zhijie watched the reaction in the hole arranging team subside quickly, nodded with great satisfaction, and continued: "Everyone here is a master, and they should have discovered the rules. This is why a hole arranging team, the production line presses three

Configure the device."

"Because two of them are used as mirrored hole rows, and the other one is used as a double-sided hole row."

Seeing that the masters in the hole arrangement were all understanding, Wei Zhijie looked at the masters in the edge sealing process and said:

"Edge banding masters please note that all the products in this project are made according to the 10mm backing groove. The backing groove is 5mm wide and 6mm deep. It is made according to the 5mm thick backing plate."

“Moreover, all products are designed with through-grooving. In this way, the grooving function on the edge banding machine can be used to perform grooving operations simultaneously with edge banding.”

"So, this time the edge banding is also configured with two processes before and after. The front process is three-side edge banding, two short sides and one long side. When the last long side banding is done, grooves are made at the same time."

"In this way, it not only saves time, but also eliminates one process. This is why the price of edge sealing has been slightly increased."

"As we all know, the back panel grooves are opened at the same time as the edge is banded. Due to the power problem of the equipment, the speed cannot be too fast, so the edge banding process increases the labor cost."

Seeing the edge banding masters nodding their heads in agreement, Wei Zhijie had achieved most of his goal.

He continued: "Please take a look at the drawing of this TV cabinet. There should have been 11 standard cabinet combinations. After our company optimized it, there are only 4 combination cabinets left."

"In order to better coordinate with production this time, the design department and the process department have drawn up all the drawings of the processing components involved and printed them out for distribution."

"During production, please pay attention to the accuracy of hole arrangement. The quality department must strictly control all first pieces to reduce batch errors."

After expressing his attention and requirements clearly, Wei Zhijie left some time for the people below to digest.

Although there was a lot of discussion in the square team, the overall mood was relatively stable.

These measures taken by Wei Zhijie actually had a huge impact on production.

If these measures are taken in a factory that has been running for several years, they will definitely encounter huge obstacles, and even the masters of production will take the lead in opposing them.

However, Hutao is a new factory this time. When everyone enters the new environment, they will be more accepting and open-minded. After all, it has not affected their income yet.

After everyone had digested it, Wei Zhijie added: "In this production, the company will use three reward mechanisms to conduct mutual review and assistance between each process. For example, when the upper process discovers that the next process has made an error, the next process will

The process will receive a 20% bonus of the value of the part.”

"And if the quality department discovers batch errors in the manufacturing process, it will also receive a 20% reward of the value of all parts."

"In addition, in addition to normal salary income, the company will set up several awards, such as: 100% error-free award, product quality excellence award, high material utilization award, etc. Each award will have 5,000 to 10,000 yuan.

Unequal bonuses.”

"Wow!"

Everyone at the scene became excited when they heard that there were additional rewards.

That's how people are, eating what's in the bowl and looking at what's in the pot.

"I am here today to announce an indicator first. In terms of material cutting, 88% of the plate utilization rate is the standard. If it is higher than 88%, whatever the master saves, 60% of the value of the saved materials will be used."

"The edge banding is 92% standard. If you save the part, you will still get 60% of the material value."

“The packaging is 93%!”

"Wucao, the cutting process has been developed!"

Upon hearing the ratio announced by Wei Zhijie, Liu Wei and several of his workers looked at each other and could see the excitement between them.

Every cutting master has his own special skill, and Liu Wei's special skill is to save materials by calculating the layout of components during his more than ten years of work.

The number of panels in this project exceeds one million. Even if there are 16 cutting lines, there are still 60,000 to 70,000 panels allocated to him. A 1% increase would be 600 to 700 large panels, and each large panel costs about 180 yuan.

It is equivalent to increasing the utilization rate by 1%, which means earning an extra 60,000 to 70,000 yuan.

The cutting masters looked at each other and could see the passion in each other's eyes.
Chapter completed!